Makita Power Hammer BHR200 User Manual

INSTRUCTION MANUAL  
Cordless Rotary Hammer  
BHR200  
003091  
IMPORTANT: Read Before Using.  
1
 
ENH101-14  
you to lose control.  
Electrical safety  
For European countries only  
4.  
Power tool plugs must match the outlet. Never  
modify the plug in any way. Do not use any  
adapter plugs with earthed (grounded) power  
tools. Unmodified plugs and matching outlets will  
reduce risk of electric shock.  
EC Declaration of Conformity  
We Makita Corporation as the responsible  
manufacturer declare that the following Makita  
machine(s):  
Designation of Machine:  
5.  
Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is earthed or grounded.  
Do not expose power tools to rain or wet  
Cordless Rotary Hammer  
Model No./ Type: BHR200  
are of series production and  
Conforms to the following European Directives:  
2006/42/EC  
And are manufactured in accordance with the following  
standards or standardised documents:  
EN60745  
The technical documentation is kept by our authorised  
representative in Europe who is:  
Makita International Europe Ltd.  
Michigan Drive, Tongwell,  
6.  
7.  
conditions. Water entering  
a
power tool will  
increase the risk of electric shock.  
Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool.  
Keep cord away from heat, oil, sharp edges or  
moving parts. Damaged or entangled cords  
increase the risk of electric shock.  
8.  
9.  
When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of  
a cord suitable for outdoor use reduces the risk of  
electric shock.  
Milton Keynes, MK15 8JD, England  
30.1.2009  
If operating a power tool in a damp location is  
unavoidable, use  
interrupter (GFCI) protected supply. Use of an  
GFCI reduces the risk of electric shock.  
a
ground fault circuit  
000230  
Tomoyasu Kato  
Director  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi, JAPAN  
Personal safety  
10. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or  
under the influence of drugs, alcohol or  
GEA006-2  
medication.  
A
moment of inattention while  
operating power tools may result in serious  
personal injury.  
General Power Tool Safety  
Warnings  
11. Use personal protective equipment. Always  
wear eye protection. Protective equipment such  
as dust mask, non-skid safety shoes, hard hat, or  
hearing protection used for appropriate conditions  
will reduce personal injuries.  
WARNING Read all safety warnings and all  
instructions. Failure to follow the warnings and  
instructions may result in electric shock, fire and/or  
serious injury.  
12. Prevent unintentional starting. Ensure the  
switch is in the off-position before connecting  
to power source and/or battery pack, picking  
up or carrying the tool. Carrying power tools with  
your finger on the switch or energising power tools  
that have the switch on invites accidents.  
Save all warnings and  
instructions for future reference.  
The term "power tool" in the warnings refers to your  
mains-operated (corded) power tool or battery-operated  
(cordless) power tool.  
Work area safety  
13. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may  
result in personal injury.  
14. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
1.  
2.  
Keep work area clean and well lit. Cluttered or  
dark areas invite accidents.  
Do not operate power tools in explosive  
atmospheres, such as in the presence of  
flammable liquids, gases or dust. Power tools  
create sparks which may ignite the dust or fumes.  
Keep children and bystanders away while  
operating a power tool. Distractions can cause  
3.  
15. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing, and gloves  
3
 
away from moving parts. Loose clothes,  
jewellery or long hair can be caught in moving  
parts.  
terminal to another. Shorting the battery  
terminals together may cause burns or a fire.  
27. Under abusive conditions, liquid may be  
ejected from the battery; avoid contact. If  
contact accidentally occurs, flush with water. If  
liquid contacts eyes, additionally seek medical  
help. Liquid ejected from the battery may cause  
irritation or burns.  
16. If devices are provided for the connection of  
dust extraction and collection facilities,  
ensure these are connected and properly used.  
Use of dust collection can reduce dust-related  
hazards.  
Power tool use and care  
Service  
17. Do not force the power tool. Use the correct  
power tool for your application. The correct  
power tool will do the job better and safer at the  
rate for which it was designed.  
28. Have your power tool serviced by a qualified  
repair person using only identical replacement  
parts. This will ensure that the safety of the power  
tool is maintained.  
18. Do not use the power tool if the switch does  
not turn it on and off. Any power tool that cannot  
be controlled with the switch is dangerous and  
must be repaired.  
19. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk of  
starting the power tool accidentally.  
20. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions to  
operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
21. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tool’s operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
22. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
23. Use the power tool, accessories and tool bits  
etc. in accordance with these instructions,  
taking into account the working conditions  
and the work to be performed. Use of the power  
tool for operations different from those intended  
could result in a hazardous situation.  
29. Follow instruction for lubricating and  
changing accessories.  
30. Keep handles dry, clean and free from oil and  
grease.  
GEB046-2  
CORDLESS ROTARY HAMMER  
SAFETY WARNINGS  
1.  
2.  
3.  
Wear ear protectors. Exposure to noise can  
cause hearing loss.  
Use auxiliary handle(s), if supplied with the  
tool. Loss of control can cause personal injury.  
Hold power tool by insulated gripping  
surfaces, when performing an operation where  
the cutting accessory may contact hidden  
wiring. Cutting accessory contacting a "live" wire  
may make exposed metal parts of the power tool  
"live" and could give the operator an electric  
shock.  
4.  
Wear a hard hat (safety helmet), safety glasses  
and/or face shield. Ordinary eye or sun  
glasses are NOT safety glasses. It is also  
highly recommended that you wear a dust  
mask and thickly padded gloves.  
5.  
6.  
Be sure the bit is secured in place before  
operation.  
Under normal operation, the tool is designed  
to produce vibration. The screws can come  
loose easily, causing a breakdown or accident.  
Check tightness of screws carefully before  
operation.  
Battery tool use and care  
24. Recharge only with the charger specified by  
the manufacturer. A charger that is suitable for  
one type of battery pack may create a risk of fire  
when used with another battery pack.  
25. Use power tools only with specifically  
designated battery packs. Use of any other  
battery packs may create a risk of injury and fire.  
26. When battery pack is not in use, keep it away  
from other metal objects, like paper clips,  
coins, keys, nails, screws or other small metal  
objects, that can make a connection from one  
7.  
In cold weather or when the tool has not been  
used for a long time, let the tool warm up for a  
while by operating it under no load. This will  
loosen up the lubrication. Without proper  
warm-up, hammering operation is difficult.  
Always be sure you have a firm footing.  
Be sure no one is below when using the tool in  
high locations.  
8.  
9.  
Hold the tool firmly with both hands.  
10. Keep hands away from moving parts.  
4
 
11. Do not leave the tool running. Operate the tool  
only when hand-held.  
12. Do not point the tool at any one in the area  
when operating. The bit could fly out and  
injure someone seriously.  
13. Do not touch the bit or parts close to the bit  
immediately after operation; they may be  
extremely hot and could burn your skin.  
14. Some material contains chemicals which may  
be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow material  
supplier safety data.  
exceed 50 C (122 F).  
7.  
Do not incinerate the battery cartridge even if  
it is severely damaged or is completely worn  
out. The battery cartridge can explode in a fire.  
Be careful not to drop or strike battery.  
Do not use dropped or struck battery.  
8.  
9.  
SAVE THESE INSTRUCTIONS.  
Tips for maintaining maximum battery life  
1.  
Charge the battery cartridge before completely  
discharged.  
Always stop tool operation and charge the  
battery cartridge when you notice less tool  
power.  
SAVE THESE INSTRUCTIONS.  
2.  
3.  
Never recharge  
cartridge.  
a
fully charged battery  
WARNING:  
DO NOT let comfort or familiarity with product  
(gained from repeated use) replace strict adherence  
to safety rules for the subject product. MISUSE or  
failure to follow the safety rules stated in this  
instruction manual may cause serious personal  
Overcharging shortens the battery service life.  
Charge the battery cartridge with room  
temperature at 10 C - 40 C (50 F - 104 F).  
Let a hot battery cartridge cool down before  
charging it.  
Charge the Nickel Metal Hydride battery  
cartridge when you do not use it for more than  
six months.  
injury.  
4.  
ENC005-2  
IMPORTANT SAFETY  
INSTRUCTIONS  
FUNCTIONAL DESCRIPTION  
FOR BATTERY CARTRIDGE  
CAUTION:  
1.  
Before using battery cartridge, read all  
instructions and cautionary markings on (1)  
battery charger, (2) battery, and (3) product  
using battery.  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
Installing or removing battery cartridge  
2.  
3.  
Do not disassemble battery cartridge.  
If operating time has become excessively  
shorter, stop operating immediately. It may  
result in a risk of overheating, possible burns  
and even an explosion.  
1. Battery cartridge  
2. Red part  
3. Button  
4.  
5.  
If electrolyte gets into your eyes, rinse them  
out with clear water and seek medical  
attention right away. It may result in loss of  
your eyesight.  
Do not short the battery cartridge:  
(1) Do not touch the terminals with any  
conductive material.  
2
3
1
003103  
Always switch off the tool before insertion or  
removal of the battery cartridge.  
To remove the battery cartridge, withdraw it from  
the tool while sliding the button on the side of the  
cartridge.  
To insert the battery cartridge, align the tongue on  
the battery cartridge with the groove in the housing  
and slip it into place. Always insert it all the way  
until it locks in place with a little click. If you can see  
the red part on the upper side of the button, it is not  
locked completely. Insert it fully until the red part  
cannot be seen. If not, it may accidentally fall out of  
(2) Avoid storing battery cartridge in  
a
container with other metal objects such as  
nails, coins, etc.  
(3) Do not expose battery cartridge to water  
or rain.  
A battery short can cause a large current  
flow, overheating, possible burns and  
even a breakdown.  
6.  
Do not store the tool and battery cartridge in  
locations where the temperature may reach or  
5
 
the tool, causing injury to you or someone around  
you.  
Do not use force when inserting the battery  
cartridge. If the cartridge does not slide in easily, it  
is not being inserted correctly.  
Selecting the action mode  
Rotation with hammering  
1. Rotation with  
hammering  
1
2
2. Lock button  
3. Pointer  
Switch action  
4. Change lever  
1. Switch trigger  
3
4
003128  
1
For drilling in concrete, masonry, etc., depress the lock  
button and rotate the change lever so that the pointer  
points to the symbol. Use a tungsten-carbide tipped bit.  
Rotation only  
003104  
CAUTION:  
1. Rotation only  
2. Pointer  
1
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger actuates  
properly and returns to the "OFF" position when  
released.  
To start the tool, simply pull the switch trigger. Tool speed  
is increased by increasing pressure on the switch trigger.  
Release the switch trigger to stop.  
2
Reversing switch action  
003131  
For drilling in wood, metal or plastic materials, depress  
the lock button and rotate the change lever so that the  
1. Reversing switch  
lever  
1
pointer points to the  
wood bit.  
symbol. Use a twist drill bit or  
Hammering only  
A
B
1. Hammering only  
2. Pointer  
1
003113  
This tool has a reversing switch to change the direction of  
rotation. Depress the reversing switch lever from the A  
side for clockwise rotation or from the  
counterclockwise rotation.  
B
side for  
2
When the reversing switch lever is in the neutral position,  
the switch trigger cannot be pulled.  
003133  
For chipping, scaling or demolition operations, depress  
the lock button and rotate the change lever so that the  
pointer points to the symbol. Use a bull point, cold  
chisel, scaling chisel, etc.  
CAUTION:  
Always check the direction of rotation before  
operation.  
CAUTION:  
Use the reversing switch only after the tool comes  
to a complete stop. Changing the direction of  
rotation before the tool stops may damage the tool.  
When not operating the tool, always set the  
reversing switch lever to the neutral position.  
Do not rotate the change lever when the tool is  
running. The tool will be damaged.  
To avoid rapid wear on the mode change  
mechanism, be sure that the change lever is  
always positively located in one of the three action  
mode positions.  
6
 
CAUTION:  
Torque limiter  
Always use the side grip to ensure operating safety  
when drilling in concrete, masonry, etc.  
The side grip swings around to either side, allowing easy  
handling of the tool in any position. Loosen the side grip  
by turning it counterclockwise, swing it to the desired  
position and then tighten it by turning clockwise.  
The torque limiter will actuate when a certain torque level  
is reached. The motor will disengage from the output  
shaft. When this happens, the bit will stop turning.  
CAUTION:  
As soon as the torque limiter actuates, switch off  
the tool immediately. This will help prevent  
premature wear of the tool.  
Installing or removing the bit  
Foot  
1. Bit shank  
2. Bit grease  
1. Foot  
2. Battery cartridge  
2
1
2
003150  
1
Clean the bit shank and apply bit grease before installing  
004215  
the bit.  
Remove the foot when you use the battery cartridge  
BH2420.  
This will help to place the tool steady.  
Install the foot when you use the battery cartridge  
BH2433.  
Insert the bit into the tool. Turn the bit and push it in until it  
engages.  
1. Bit  
2. Chuck cover  
This will help to place the tool steady.  
1
1. Foot  
2
2. Screw  
3. Battery cartridge  
003157  
If the bit cannot be pushed in, remove the bit. Pull the  
chuck cover down a couple of times. Then insert the bit  
again. Turn the bit and push it in until it engages.  
After installing, always make sure that the bit is securely  
held in place by trying to pull it out.  
3
1
2
004216  
ASSEMBLY  
To remove the bit, pull the chuck cover down all the way  
and pull the bit out.  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out  
any work on the tool.  
Side grip  
1. Side grip  
003166  
1
003141  
7
 
Bit angle (when chipping, scaling or  
demolishing)  
Dust cup  
1. Dust cup  
1. Change lever  
2. O symbol  
2
1
1
001300  
Use the dust cup to prevent dust from falling over the tool  
and on yourself when performing overhead drilling  
operations. Attach the dust cup to the bit as shown in the  
figure. The size of bits which the dust cup can be  
attached to is as follows.  
003170  
1. Change lever  
1
Bit diameter  
Dust cup 5  
Dust cup 9  
6 mm - 14.5 mm  
12 mm - 16 mm  
006406  
003174  
OPERATION  
Depress the lock button and rotate the change lever so  
that the pointer points to the symbol. Then make sure  
that the bit is securely held in place by turning it slightly.  
To change the bit angle, depress the lock button and  
rotate the change lever so that the pointer points to  
theOsymbol. Turn the bit to the desired angle.  
Depress the lock button and rotate the change lever so  
that the pointer points to the symbol. Then make sure  
that the bit is securely held in place by turning it slightly.  
CAUTION:  
Always insert the battery cartridge all the way until it  
locks in place. If you can see the red part on the  
upper side of the button, it is not locked completely.  
Insert it fully until the red part cannot be seen. If not,  
it may accidentally fall out of the tool, causing injury  
to you or someone around you.  
When operating overhead, always make sure the  
battery cartridge is locked securely so that it will not  
be fallen out of the tool. If not, it may accidentally  
fall out of the tool, causing injury to you or someone  
around you.  
Depth gauge  
1. Depth gauge  
2. Clamp screw  
3. Grip base  
3
1
2
Hammer drilling operation  
003179  
The depth gauge is convenient for drilling holes of  
uniform depth. Loosen the clamp screw and adjust the  
depth gauge to the desired depth. After adjusting, tighten  
the clamp screw firmly.  
003197  
Set the change lever to the symbol.  
NOTE:  
Position the bit at the desired location for the hole, then  
pull the switch trigger. Do not force the tool. Light  
pressure gives best results. Keep the tool in position and  
prevent it from slipping away from the hole.  
Do not apply more pressure when the hole becomes  
clogged with chips or particles. Instead, run the tool at an  
idle, then remove the bit partially from the hole. By  
The depth gauge cannot be used at the position  
where the depth gauge strikes against the gear  
housing/motor housing.  
8
 
repeating this several times, the hole will be cleaned out  
and normal drilling may be resumed.  
Use the optional drill chuck assembly. When installing it,  
refer to "Installing or removing the bit" described on the  
previous page.  
CAUTION:  
Set the change lever so that the pointer points to  
the symbol.  
You can drill up to 13 mm diameter in metal and up to 27  
mm diameter in wood.  
There is a tremendous and sudden twisting force  
exerted on the tool/bit at the time of hole  
break-through, when the hole becomes clogged  
with chips and particles, or when striking reinforcing  
rods embedded in the concrete. Always use the  
side grip (auxiliary handle) and firmly hold the tool  
by both side grip and switch handle during  
operations. Failure to do so may result in the loss of  
control of the tool and potentially severe injury.  
Use  
a
cutting lubricant when drilling metals. The  
exception is brass which should be drilled dry .  
CAUTION:  
Never use "rotation with hammering" when the drill  
chuck assembly is installed on the tool. The drill  
chuck assembly may be damaged.  
Pressing excessively on the tool will not speed up  
the drilling. In fact, this excessive pressure will only  
serve to damage the tip of your bit, decrease the  
tool performance and shorten the service life of the  
tool.  
Blow-out bulb (optional accessory)  
1. Blow-out bulb  
1
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before attempting to  
perform inspection or maintenance.  
Never use gasoline, benzine, thinner, alcohol or the  
like. Discoloration, deformation or cracks may  
result.  
002449  
After drilling the hole, use the blow-out bulb to clean the  
dust out of the hole.  
Chipping/Scaling/Demolition  
Replacing carbon brushes  
1. Limit mark  
003203  
Set the change lever to the symbol.  
Hold the tool firmly with both hands. Turn the tool on and  
apply slight pressure on the tool so that the tool will not  
bounce around, uncontrolled. Pressing very hard on the  
tool will not increase the efficiency.  
1
001145  
Remove and check the carbon brushes regularly.  
Replace when they wear down to the limit mark. Keep  
the carbon brushes clean and free to slip in the holders.  
Both carbon brushes should be replaced at the same  
time. Use only identical carbon brushes.  
Use a screwdriver to remove the brush holder caps. Take  
out the worn carbon brushes, insert the new ones and  
secure the brush holder caps.  
Drilling in wood or metal  
1. Drill chuck  
2. Change lever  
3. Pointer  
2
1
3
003222  
9
 
1. Brush holder cap  
2. Screwdriver  
1
2
003228  
To maintain product SAFETY and RELIABILITY, repairs,  
any other maintenance or adjustment should be  
performed by Makita Authorized Service Centers, always  
using Makita replacement parts.  
ACCESSORIES  
CAUTION:  
These  
accessories  
or  
attachments  
are  
recommended for use with your Makita tool  
specified in this manual. The use of any other  
accessories or attachments might present a risk of  
injury to persons. Only use accessory or  
attachment for its stated purpose.  
If you need any assistance for more details regarding  
these accessories, ask your local Makita Service Center.  
SDS-Plus Carbide-tipped bits  
Bull point  
Cold chisel  
Scaling chisel  
Grooving chisel  
Drill chuck assembly  
Drill chuck S13  
Chuck key S13  
Bit grease  
Side grip  
Depth gauge  
Blow-out bulb  
Dust cup  
Dust extractor attachment  
Safety goggles  
Plastic carrying case  
Various type of Makita genuine batteries and  
chargers  
10  
 
11  
 
Makita Corporation  
Anjo, Aichi, Japan  
884305F220  
 

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