Makita Router 3612C User Manual

Router  
Equipped with Electric Brake  
MODEL 3612  
MODEL 3612C  
003647  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
3
 
24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
SERVICE  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
could result in a risk of injury.  
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB013-3  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to router safety rules. If  
you use this tool unsafely or incorrectly, you can suffer serious  
personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a livewire will  
make exposed metal parts of the tool live”  
and shock the operator.  
4. Check the bit carefully for cracks or dam-  
age before operation. Replace cracked or  
damaged bit immediately.  
5. Avoid cutting nails. Inspect for and  
remove all nails from the workpiece  
before operation.  
2. Wear hearing protection during extended  
period of operation.  
6. Hold the tool firmly with both hands.  
7. Keep hands away from rotating parts.  
3. Handle the bits very carefully.  
8. Make sure the bit is not contacting the  
workpiece before the switch is turned on.  
4
 
9. Before using the tool on an actual work-  
piece, let it run for a while. Watch for  
vibration or wobbling that could indicate  
improperly installed bit.  
14. Always lead the power supply cord away  
from the tool towards the rear.  
15. Do not smear the tool base carelessly with  
thinner, gasoline, oil or the like. They may  
cause cracks in the tool base.  
10. Be careful of the bit rotating direction and  
the feed direction.  
16. Draw attention to the need to use cutters  
of the correct shank diameter and suitable  
for the speed of the tool.  
11. Do not leave the tool running. Operate the  
tool only when hand-held.  
12. Always switch off and wait for the bit to  
come to a complete stop before removing  
the tool from workpiece.  
17. Some material contains chemicals which  
may be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow mate-  
rial supplier safety data.  
13. Do not touch the bit immediately after  
operation; it may be extremely hot and  
could burn your skin.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
5
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
003652  
Adjusting the depth of cut  
Place the tool on a flat surface. Loosen the lock lever and  
lower the tool body until the bit just touches the flat surface.  
Press the lock lever down to lock the tool body.  
1
2
3
Now lower the stopper pole until it makes contact with the  
adjusting hex bolt. The stopper pole can be moved rapidly by  
depressing the fast-food button. While pressing the fast-feed  
button, raise the stopper pole until the desired depth of cut is  
obtained. The depth of cut is equal to the distance between  
the stopper pole and the adjusting hex bolt. Stopper pole  
travel can be checked with the scale (1 mm or 1/16per grad-  
uation) on the tool body. Minute depth adjustments can be  
obtained by turning the stopper pole (1.5 mm or about 1/16”  
per turn).  
4
1. Stopper pole  
2. Fast-feed button  
3. Adjusting hex bolt  
4. Stopper block  
Now, your predetermined depth of cut can be obtained by  
loosening the lock lever and then lowering the tool body until  
the stopper pole makes contact with the adjusting hex bolt.  
003655  
By turning the knob, the upper limit of the tool body can be  
adjusted. When the tip of the bit is retracted more than  
required in relation to the base plate surface, turn the knob to  
lower the upper limit.  
1
CAUTION:  
Since excessive cutting may cause overload of the motor  
or difficulty in controlling the tool, the depth of cut should  
not be more than 20 mm (13/16) at a pass when cutting  
grooves. When you wish to cut grooves more than 20  
mm (13/16) deep, make several passes with  
progressively deeper bit settings.  
1. Knob  
Do not lower the knob too low. The bit will protrude  
dangerously.  
6
 
003657  
Stopper block  
The stopper block has three adjusting hex bolts which raise  
or lower 0.8 mm (1/32) per turn. You can easily obtain three  
different depths of cut using these adjusting hex bolts without  
readjusting the stopper pole.  
Adjust the lowest hex bolt to obtain the deepest depth of cut,  
following the method of Adjusting depth of cut. Adjust the  
two remaining hex bolts to obtain shallower depths of cut.  
The differences in height of these hex bolts are equal to the  
differences in depths of cut.  
To adjust the hex bolts, first loosen the hex nuts on the hex  
bolts with the wrench and then turn the hex bolts. After  
obtaining the desired position, tighten the hex nuts while  
holding the hex bolts in that desired position. The stopper  
block is also convenient for making three passes with pro-  
gressively deeper bit settings when cutting deep grooves.  
1
4
2
3
1. Stopper pole  
2. Hex bolt  
3. Hex nut  
4. Stopper block  
003660  
Switch action  
CAUTION:  
Before plugging in the tool, always check to see that the  
tool is switched off.  
1
Switch can be locked in ONposition for ease of  
operator comfort during extended use. Apply caution  
when locking tool in ONposition and maintain firm  
grasp on tool.  
1. Switch lever  
Make sure that the shaft lock is released before the  
switch is turned on.  
Hold the tool firmly when turning off the tool, to  
overcome the reaction.  
To start the tool, move the switch lever to the I (ON) position.  
To stop the tool, move the switch lever to the O (OFF) posi-  
tion.  
Electric brake  
This tool is equipped with an electric brake. If the tool consis-  
tently fails to quickly stop after switch lever moving to the O  
(OFF) position, have tool serviced at a Makita service center.  
7
 
Speed adjusting dial  
For model 3612C only  
003802  
1
The tool speed can be changed by turning the speed adjust-  
ing dial to a given number setting from 1 to 5.  
Higher speed is obtained when the dial is turned in the direc-  
tion of number 5. And lower speed is obtained when it is  
turned in the direction of number 1.  
This allows the ideal speed to be selected for optimum mate-  
rial processing, i.e. the speed can be correctly adjusted to  
suit the material and bit diameter.  
1. Speed adjusting dial  
Refer to the table for the relationship between the number  
settings on the dial and the approximate tool speed.  
Number  
RPM  
9,000  
12,000  
15,000  
19,000  
23,000  
1
2
3
4
5
CAUTION:  
If the tool is operated continuously at low speeds for a  
long time, the motor will get overloaded, resulting in tool  
malfunction.  
The speed adjusting dial can be turned only as far as 5  
and back to 1. Do not force it past 5 or 1, or the speed  
adjusting function may no longer work.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
003670  
Installing or removing the bit  
CAUTION:  
1
2
3
Install the bit securely. Always use only the wrench  
provided with the tool. A loose or overtightened bit can  
be dangerous.  
Do not tighten the collet nut without inserting a bit or  
install small shank bits without using a collet sleeve.  
Either can lead to breakage of the collet cone.  
1. Wrench  
2. Shaft lock  
3. Lock lever  
Insert the bit all the way into the collet cone. Press the shaft  
lock to keep the shaft stationary and use the wrench to  
tighten the collet nut securely. When using router bits with  
smaller shank diameter, first insert the appropriate collet  
sleeve into the collet cone, then install the bit as described  
above.  
To remove the bit, follow the installation procedure in reverse.  
8
 
OPERATION  
003803  
CAUTION:  
Before operation, always make sure that the tool body  
automatically rises to the upper limit and the bit does not  
protrude from the tool base when the lock lever is  
loosened.  
1
Before operation, always make sure that the chip  
deflector is installed properly.  
1. Chip deflector  
Set the tool base on the workpiece to be cut without the bit  
making any contact. Then turn the tool on and wait until the  
bit attains full speed. Lower the tool body and move the tool  
forward over the workpiece surface, keeping the tool base  
flush and advancing smoothly until the cutting is complete.  
When doing edge cutting, the workpiece surface should be  
on the left side of the bit in the feed direction.  
001984  
2
4
4
1
2
3
1. Workpiece  
3. View from the top of the tool  
2. Bit revolving direction  
4. Feed direction  
001985  
NOTE:  
2
3
Moving the tool forward too fast may cause a poor  
quality of cut, or damage to the bit or motor. Moving the  
tool forward too slowly may burn and mar the cut. The  
proper feed rate will depend on the bit size, the kind of  
workpiece and depth of cut. Before beginning the cut on  
the actual workpiece, it is advisable to make a sample  
cut on a piece of scrap lumber. This will show exactly  
how the cut will look as well as enable you to check  
dimensions.  
1
4
1. Feed direction  
2. Bit revolving direction  
3. Workpiece  
4. Straight guide  
When using the straight guide or the trimmer guide, be  
sure to install it on the right side in the feed direction.  
This will help to keep it flush with the side of the  
workpiece.  
9
 
003677  
Straight guide (optional accessory)  
The straight guide is effectively used for straight cuts when  
chamfering or grooving.  
003683  
Install the straight guide on the guide holder with the wing  
bolt (B). Insert the guide holder into the holes in the tool base  
and tighten the wing bolt (A). To adjust the distance between  
the bit and the straight guide, loosen the wing bolt (B) and  
turn the fine adjusting screw (1.5 mm or about 1/16per  
turn). At the desired distance, tighten the wing bolt (B) to  
secure the straight guide in place.  
1
2
3
4
5
1. Wing bolt (A)  
2. Guide holder  
3. Fine adjusting screw  
4. Wing bolt (B)  
5. Straight guide  
003684  
Wider straight guide of desired dimensions may be made by  
using the convenient holes in the guide to bolt on extra  
pieces of wood.  
1
2
When using a large diameter bit, attach pieces of wood to  
the straight guide which have a thickness of more than  
15 mm (5/8) to prevent the bit from striking the straight  
guide.  
55 mm  
( 2 - 3/16" )  
55 mm  
3
( 2 - 3/16" )  
1. More than 15mm (5/8)  
2. Straight guide  
3. Wood  
When cutting, move the tool with the straight guide flush with  
the side of the workpiece.  
003688  
Templet guide (optional accessory)  
The templet guide provides a sleeve through which the bit  
passes, allowing use of the tool with templet patterns.  
10  
 
003692  
To install the templet guide, loosen the screws on the tool  
base, insert the templet guide and then tighten the screws.  
3
1
2
1. Templet guide  
2. Screw  
3. Base plate  
003695  
Secure the templet to the workpiece. Place the tool on the  
templet and move the tool with the templet guide sliding  
along the side of the templet.  
1
7
2
3
NOTE:  
4
The workpiece will be cut a slightly different size from the  
templet. Allow for the distance (X) between the bit and  
the outside of the templet guide. The distance (X) can be  
calculated by using the following equation:  
Distance (X) = (outside diameter of the templet guide –  
bit diameter) / 2  
5
6
1. Bit  
2. Base  
3. Templet  
4. Workpiece  
5. Distance (X)  
6. Outside diameter of the templet  
guide  
7. Templet guide  
003698  
Trimmer guide (optional accessory)  
Trimming, curved cuts in veneers for furniture and the like  
can be done easily with the trimmer guide. The guide roller  
rides the curve and assures a fine cut.  
11  
 
003700  
Install the trimmer guide on the guide holder with the wing  
bolt (B). Insert the guide holder into the holes in the tool base  
and tighten the wing bolt (A). To adjust the distance between  
the bit and the trimmer guide, loosen the wing bolt (B) and  
turn the fine adjusting screw (1.5 mm or 1/16per turn).  
When adjusting the guide roller up or down, loosen the wing  
bolt (C). After adjusting, tighten all the wing bolts securely.  
1
2
3
4
7
6
5
1. Wing bolt (A)  
2. Guide holder  
3. Fine adjusting screw  
4. Wing bolt (B)  
5. Wing bolt (C)  
6. Trimmer guide  
7. Guide roller  
003701  
When cutting, move the tool with the guide roller riding the  
side of the workpiece.  
1
2
1. Bit  
2. Guide roller  
12  
 
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
1
003702  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
2
3
NOTE:  
When replacing carbon brush located on the same side  
as the knob, remove the knob first before unscrewing the  
brush holder cap.  
1. Brush holder cap  
2. Knob  
CAUTION:  
3. Screwdriver  
Be sure to re-install the knob after inserting new carbon  
brush.  
After replacing brushes, plug in the tool and break in brushes  
by running tool with no load for about 10 minutes. Then  
check the tool while running and electric brake operation  
when releasing the switch trigger. If electric brake is not  
working well, ask your local Makita service center for repair.  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
13  
 
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Straight & groove forming bits  
Edge forming bits  
Laminate trimming bits  
Straight guide  
Trimmer guide  
Guide holder  
Templet guides  
Templet guide adapter  
Lock nut  
Collet sleeve 3/8, 1/4”  
Wrench 8  
Wrench 24  
14  
 
Memo  
15  
 
Memo  
16  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
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Your answers to the following questions are appreciated.  
1.This product was purchased from:  
3. How did you learn about this product:  
Home Center  
Other (  
)
Magazine  
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From Dealer  
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From Friend  
Previous Usage  
Other (  
Industrial Supply  
Construction Supply  
)
2. Use of the product is intended for:  
4. Most favored points are:  
Construction Trade  
Industrial Maintenance  
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Design  
Repair Service  
Durability  
Power  
Features  
Size  
Price  
Other (  
)
Other (  
)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
F
INTL.  
LAST NAME / COMPANY NAME  
STREET ADRESS  
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PHONE  
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AGE:  
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Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
 
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CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation of America  
2650 Buford Hwy., Buford, GA 30518  
883865B065  
 

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